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Solutions for Oil & Gas Components

Our products and services provide effective, cost-saving solutions to address the most demanding wear problems. From dealing with normal sliding abrasion at room temperature to aggressive chemical corrosion at elevated temperatures, we have the wear solutions to keep equipment running for longer periods and at optimised production rates.

Laser cladding wear parts with superior metal coatings protect them against abrasion, corrosion, chemical attack, and wear under extreme pressures.

Oil & Gas Industry Applications

APEX ETG provide superior solutions for exploration, drilling, corrosion resistance, and hardfacing applications. With widespread usage in oil refinery process plants, downhole stabilisers, valves, and hydraulic rods, laser cladding enhances crucial components such as bearings, rods, and seals. Applications can include:

  • Boiler panels
  • Distillation columns
  • Tubes, pipes and elbows
  • Stabilizers
  • Drilling heads
  • Wear bands
  • Hydraulic cylinders
  • Radial bearings
  • Piston rings
  • Mud motor parts
  • Ball valves and seats
  • Extruders
  • Pump shafts
  • Compressor rods
  • Rotors
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Key Figures

Our technology is built for performance. By reclaiming and enhancing critical components, we help reduce downtime, extend service life, and improve equipment productivity — all with faster, more efficient turnaround times than conventional methods.

Downtime reduction for your operations by reclaiming components with our technology
20- 20 %
Increased service life of components when compared to untreated or conventionally repaired parts
1.5- 1.5 x
Increased productivity of your equipment due to enhanced wear resistance from the metallurgical bond coating
1.5- 1.5 x
Reduction in turnaround time when compared to traditional repair methods
20- 20 %

Industry challenges

Severe corrosion

Offshore and refinery equipment faces aggressive chemical and saltwater corrosion that destroys unprotected surfaces within months. Laser cladding creates an impermeable barrier, protecting valves, pumps, and piping systems from chemical attack while maintaining dimensional integrity.

Drilling fluids, production sand, and high-velocity flows erode critical components rapidly.

Gas turbines and refinery equipment endure temperature swings exceeding 800°C, causing thermal fatigue and oxidation.

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The benefits of laser cladding

High performance equipment durability

Achieve 4-6x longer component life with corrosion-resistant alloys that outperform traditional coatings. Our laser cladding prevents stress corrosion cracking and pitting in harsh environments.

Minimised downtime risk

Prevent unplanned shutdowns with proactive surface protection. Our precision-engineered solution capabilities keep critical assets operational when failure isn’t an option.

Precision seal integrity

Maintain critical sealing surfaces with cladding accurate to +/- 0.01mm. Perfect for valve seats, seal areas, and bearing journals where dimensional control determines operational success.

Advanced wear protection from industrial exposure

Australia’s oil and gas sector loses billions of dollars annually to corrosion and equipment degradation. Operating in extreme conditions – from offshore platforms battling saltwater corrosion to refineries processing aggressive chemicals at high temperatures – critical components face relentless exposure and wear. Traditional maintenance means frequent replacements, production interruptions, and safety risks. APEX ETG’s laser cladding technology offers high-quality asset integrity management. Our metallurgically bonded coatings provide superior protection against corrosion, erosion, and wear while maintaining precise tolerances essential for sealing surfaces and rotating equipment. Help meet production targets and safety standards simultaneously.

Oil and gas capability statement

APEX ETG specialises in oil and gas applications requiring exceptional precision and reliability. Complete in-house machining, testing, and certification capabilities ensure your critical assets return to service meeting all specifications and compliance requirements.

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FAQ section

How much can laser cladding extend component life?

Laser cladding can significantly extend component service life by up to 100% when compared to standard parts performance.

This dramatic improvement comes from the mechanical properties of high-performance alloys applied to the surface and from the metallurgically bonded protective coating, keeping your critical equipment operational longer.

What productivity improvements does laser cladding offer?

High-speed laser cladding (HSLC) delivers productivity gains of up to 300% over traditional coating methods. The combination of faster scanning speeds and minimal post-processing requirements means your components are back in service sooner with better performance.

How does laser cladding reduce operational downtime?

Our laser cladding turnaround time average over the last 3 years is 10 working days. Depending on the component overall dimensions and weight our team will collaborate with you to design an efficient repair process.

Can laser cladding help optimise component weight?

Targeted material deposition through laser cladding achieves 10-20% weight reduction in aerospace and automotive applications. This precision approach eliminates bulky protective coatings while maintaining superior protection, improving both energy efficiency and overall performance.

What mechanical properties of components can be optimised by using laser cladding?

Laser cladding can help optimise the following mechanical properties:
Hardness, Wear Resistance, Corrosion Resistance, Fatigue Strength, Toughness, Thermal Stability and Bond Strength.

Ready to get started?

Get in touch for a free consultation with one of our experienced team members. APEX ETG has all of your application needs covered.