Home Industries Construction

Construction equipment solutions

Maximise construction equipment performance with laser cladding technology that combats wear, impact, and corrosion. APEX ETG delivers surface engineering solutions for heavy machinery, hydraulic systems, and steel components that extend service life and reduce operational costs.

Construction applications

Enhance the durability of components, extend their lifespan and improving overall performance of machinery. Our process provides wear and corrosion resistance, ensuring optimal functionality even in harsh operating conditions. Additionally, laser cladding allows for precise customisation, enabling complex geometries and tailored surface properties to optimise component performance.

  • Excavator Components
  • Bulldozer Components
  • Loader Components
  • Crane Components
  • Drilling Rigs
  • Concrete Pumps
  • Road Rollers
  • Trenchers
  • Compactors
  • Shovel Arms
  • Crusher Liners
1

Key Figures

Our technology is built for performance. By reclaiming and enhancing critical components, we help reduce downtime, extend service life, and improve equipment productivity โ€” all with faster, more efficient turnaround times than conventional methods.

Downtime reduction for your operations by reclaiming components with our technology
20- 20 %
Increased service life of components when compared to untreated or conventionally repaired parts
1.5- 1.5 x
Increased productivity of your equipment due to enhanced wear resistance from the metallurgical bond coating
1.5- 1.5 x
Reduction in turnaround time when compared to traditional repair methods
20- 20 %

Common industrial challenges

Environmental exposure

Construction equipment faces corrosion from weather, chemicals, and harsh site conditions that degrade unprotected surfaces. Corrosion-resistant coatings can protect critical components, maintaining equipment integrity and reducing replacement frequency significantly.

Mobile cranes, excavators, and heavy equipment endure enormous loads and continuous cycling that fatigue critical components. APEX ETG’s high-strength coatings reinforce stress points and prevent premature failure, keeping equipment operational on demanding construction sites.

Construction machinery relies heavily on hydraulic systems that face constant wear from high pressures and contamination. Our laser cladding restores hydraulic cylinders, pistons, and valve components to precise dimensions while adding superior wear resistance for extended service life.

2

The benefits of laser cladding for heavy machinery

Extended equipment life

Multiply component lifespan with metallurgically bonded coatings that resist wear, impact, and corrosion. Reduce equipment downtime and replacement costs while maintaining peak operational performance. Help construction operations meet project deadlines and budget targets through dramatically extended equipment life and reduced maintenance requirements.

Improved hydraulic performance

Restore worn hydraulic components to exact specifications with precision laser cladding. Our process rebuilds cylinders, rods, and valves while adding wear-resistant surfaces that can outperform original equipment.

Cost-effective solutions

Save 25-75% compared to replacement parts through precision component reclamation. Our hardfacing solutions restore worn equipment to better-than-new condition at a fraction of the replacement cost.

Heavy wear in construction

Construction equipment operates in demanding environments where constant wear, extreme loads, and harsh conditions are the norm. Components are continuously battling corrosion, excavators are under continuous stress, equipment failure means project delays and mounting costs. Traditional maintenance approaches require frequent part replacements and extended downtime. APEX ETG’s advanced surface solutions protect critical components from wear and damage while maintaining precise tolerances essential for smooth operation.

Construction capability statement

APEX ETG specialises in construction equipment applications requiring durability and precision. Our high-power laser systems deliver superior coatings with minimal heat input, preventing distortion while achieving exceptional wear resistance. Complete machining capabilities ensure components return to service meeting exact specifications.

3

FAQ section

How much can laser cladding extend component life?

Laser cladding can significantly extend component service life by up to 100% when compared to standard parts performance.

This dramatic improvement comes from the mechanical properties of high-performance alloys applied to the surface and from the metallurgically bonded protective coating, keeping your critical equipment operational longer.

What productivity improvements does laser cladding offer?

High-speed laser cladding (HSLC) delivers productivity gains of up to 300% over traditional coating methods. The combination of faster scanning speeds and minimal post-processing requirements means your components are back in service sooner with better performance.

How does laser cladding reduce operational downtime?

Our laser cladding turnaround time average over the last 3 years is 10 working days. Depending on the component overall dimensions and weight our team will collaborate with you to design an efficient repair process.

Can laser cladding help optimise component weight?

Targeted material deposition through laser cladding achieves 10-20% weight reduction in aerospace and automotive applications. This precision approach eliminates bulky protective coatings while maintaining superior protection, improving both energy efficiency and overall performance.

What mechanical properties of components can be optimised by using laser cladding?

Laser cladding can help optimise the following mechanical properties:
Hardness, Wear Resistance, Corrosion Resistance, Fatigue Strength, Toughness, Thermal Stability and Bond Strength.

Ready to get started?

Get in touch for a free consultation with one of our experienced team members. APEX ETG has all of your application needs covered.