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Metallurgical laboratory services

Ensure optimal surface solutions with comprehensive in-house metallurgical laboratory testing and analysis. From material analysis to quality verification, our metallurgical experts deliver precise testing for laser cladding, welding and laser heat treatment applications.

Metallurgical testing applications

Our laboratory serves critical quality control functions across all surface engineering projects. We perform comprehensive analysis for laser cladded mining components, validating wear resistance and bond strength. For oil and gas applications, our corrosion testing ensures coatings withstand harsh environments. Hydraulic cylinder repairs undergo rigorous dimensional and hardness verification.

Every test provides actionable data to optimise your surface engineering investment and ensure long-term performance in demanding industrial applications.

Laboratory Testing Capabilities

Access comprehensive metallurgical analysis that ensures coating quality and optimises surface engineering solutions for your applications.

  • Quality verification
  • Material certification
  • Defect detection
  • Sample preparation and testing
  • Material analysis equipment and software
  • Twin rotatory sample grinding & polishing
  • Micro hardness testing
  • Macro hardness testing
  • Positive Material Identification (PMI)
  • Ultrasonic Testing (UI)
  • Dye Penetrant Inspection

Complete testing and analysis

APEX ETG’s comprehensive capabilities include microstructure examination, hardness profiling, and positive material identification (PMI) to verify coating quality and material properties. With advanced equipment for sample preparation, ultrasonic testing, and dye penetrant inspection, we deliver the data you need to optimise performance. Our laboratory services support quality assurance from initial material selection through final inspection, guaranteeing that every laser cladding application meets exact specifications.

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FAQ section

How much can laser cladding extend component life?

Laser cladding can significantly extend component service life by up to 100% when compared to standard parts performance.

This dramatic improvement comes from the mechanical properties of high-performance alloys applied to the surface and from the metallurgically bonded protective coating, keeping your critical equipment operational longer.

What productivity improvements does laser cladding offer?

High-speed laser cladding (HSLC) delivers productivity gains of up to 300% over traditional coating methods. The combination of faster scanning speeds and minimal post-processing requirements means your components are back in service sooner with better performance.

How does laser cladding reduce operational downtime?

Our laser cladding turnaround time average over the last 3 years is 10 working days. Depending on the component overall dimensions and weight our team will collaborate with you to design an efficient repair process.

Can laser cladding help optimise component weight?

Targeted material deposition through laser cladding achieves 10-20% weight reduction in aerospace and automotive applications. This precision approach eliminates bulky protective coatings while maintaining superior protection, improving both energy efficiency and overall performance.

What mechanical properties of components can be optimised by using laser cladding?

Laser cladding can help optimise the following mechanical properties:
Hardness, Wear Resistance, Corrosion Resistance, Fatigue Strength, Toughness, Thermal Stability and Bond Strength.

Ready to get started?

Get in touch for a free consultation with one of our experienced team members. APEX ETG has all of your application needs covered.