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Advanced wear resistance solutions

Friction and wear come in many forms and cause many risks to components and systems.

Protect against the effects of abrasion, adhesion, cavitation, erosion, fatigue and stress cracking, fretting, galling, and impact wear which can lead to machinery seizure, component failure amongst other consequences with the right laser cladding surface coating solution.

Contact us to find out how we can increase wear part resistance, and overall part lifetime, as well as reduce maintenance requirements and total cost of ownership (TCO).

Industrial applications

Protect critical components across mining, drilling, construction and manufacturing. Our wear-resistant coatings handle the toughest conditions.

  • Ground engaging tools (GET) and excavator buckets
  • Crusher components and grinding mills
  • Drilling equipment and stabilisers
  • Hydraulic cylinders and pump components
  • Chutes, hoppers and material handling systems
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Key Figures

Our technology is built for performance. By reclaiming and enhancing critical components, we help reduce downtime, extend service life, and improve equipment productivity — all with faster, more efficient turnaround times than conventional methods.

Downtime reduction for your operations by reclaiming components with our technology
20- 20 %
Increased service life of components when compared to untreated or conventionally repaired parts
1.5- 1.5 x
Increased productivity of your equipment due to enhanced wear resistance from the metallurgical bond coating
1.5- 1.5 x
Reduction in turnaround time when compared to traditional repair methods
20- 20 %
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Minimise downtime, maximise output

Extend component life

Engineered alloy coatings provide 2-5x greater wear resistance than base materials. Tungsten carbide and chromium carbide overlays withstand extreme abrasion, protecting buckets, crushers, and drilling tools from premature failure.

Preserve base material integrity

Precision laser technology creates a narrow heat-affected zone, preventing distortion and maintaining original component properties. Perfect for hydraulic cylinders and precision machined parts

Reduce total ownership costs

Extend service intervals by 2-3x with targeted wear protection. Reduce spare parts inventory, minimise equipment downtime, and achieve ROI within months through decreased maintenance requirements

Proven wear protection for heavy industry

From mining excavators to drilling equipment, wear damage costs Australian industries millions in lost productivity each year. APEX ETG’s advanced laser cladding technology creates metallurgically bonded protective layers that outperform traditional hardfacing methods. Our precision-engineered coatings resist abrasion, impact, erosion and corrosion—delivering measurable improvements in component lifespan, operational efficiency and total cost of ownership. Protect your critical assets without compromising structural integrity.

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FAQ section

How much can laser cladding extend component life?

Laser cladding can significantly extend component service life by up to 100% when compared to standard parts performance.

This dramatic improvement comes from the mechanical properties of high-performance alloys applied to the surface and from the metallurgically bonded protective coating, keeping your critical equipment operational longer.

What productivity improvements does laser cladding offer?

High-speed laser cladding (HSLC) delivers productivity gains of up to 300% over traditional coating methods. The combination of faster scanning speeds and minimal post-processing requirements means your components are back in service sooner with better performance.

How does laser cladding reduce operational downtime?

Our laser cladding turnaround time average over the last 3 years is 10 working days. Depending on the component overall dimensions and weight our team will collaborate with you to design an efficient repair process.

Can laser cladding help optimise component weight?

Targeted material deposition through laser cladding achieves 10-20% weight reduction in aerospace and automotive applications. This precision approach eliminates bulky protective coatings while maintaining superior protection, improving both energy efficiency and overall performance.

What mechanical properties of components can be optimised by using laser cladding?

Laser cladding can help optimise the following mechanical properties:
Hardness, Wear Resistance, Corrosion Resistance, Fatigue Strength, Toughness, Thermal Stability and Bond Strength.

Ready to get started?

Get in touch for a free consultation with one of our experienced team members. APEX ETG has all of your application needs covered.